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ITAC Assessment: IA0364
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ITAC Assessment: IA0364
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
Iowa State University Iowa State University
Assessment Year 2005
Principal Product Intermediate Bulk Liquid Containers
NAICS 332618: Other Fabricated Wire Product Manufacturing
SIC 3496: Miscellaneous Fabricated Wire Products
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 133,000
ft2
Annual Production 13,200
pieces
Production Hrs. Annual 4,625
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $51,167 2,198,265
kWh
Electricity Demand $95,142 8,904
kW-mo/yr
Electricity Fees $2,401 -
Natural Gas $158,904 21,751
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $242,582 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,080 $1,210 $1,839
81,128
kWh
$2,241
-
kW-mo/yr
- - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,156 $6,174 $974
42,891
kWh
$1,182
-
kW-mo/yr
- - - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,554 $6,744 $524
22,986
kWh
$1,030
-
kW-mo/yr
- - - - -
04 2.4239: Eliminate or reduce compressed air usage $3,547 $8,960 $974
42,925
kWh
$2,573
-
kW-mo/yr
- - - - -
05 2.2414: Use waste heat from hot flue gases to preheat $1,078 $900 - - $1,078
-
MMBtu
- - - -
06 4.111: Add equipment/ operators to reduce production bottleneck $6,250 $1,800 - - - - $6,250 - -
07 4.448: Install automatic part storage / retreval system $37,500 $15,000 - - - - $37,500 - -
08 4.111: Add equipment/ operators to reduce production bottleneck $1,562 $425 - - - - $1,562 - -
09 4.111: Add equipment/ operators to reduce production bottleneck $1,040 $640 - - - - $1,040 - -
10 4.111: Add equipment/ operators to reduce production bottleneck $26,250 $650 - - - - $26,250 - -
11 3.3131: Use evaporation to concentrate material $18,149 $1,500 - - - $18,149
-
gal
- - -
12 2.1233: Analyze flue gas for proper air/fuel ratio $1,870 $1,000 - - $1,870
-
MMBtu
- - - -
13 4.131: Modify process to reduce material use/cost $31,486 $50,000 - - - - - $31,486 -
14 4.111: Add equipment/ operators to reduce production bottleneck $106,060 $8,250 - - - - - - $106,060
TOTAL RECOMMENDED $242,582 $103,253 $4,311
189,930
kWh
$7,026
-
kW-mo/yr
$2,948
-
MMBtu
$18,149
-
gal
$72,602 $31,486 $106,060
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs