ITAC Assessment: IA0363
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ITAC Assessment: IA0363
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Assessment Year 2005
Principal Product Casement Windows
NAICS 321911: Wood Window and Door Manufacturing
SIC 2431: Millwork
Sales Range $50
M
to 100
M
# of Employees 350
Plant Area 450,000
ft2
Annual Production 620,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $371,992 9,220,680
kWh
Electricity Demand $143,675 22,704
kW-mo/yr
Electricity Fees $29,786 -
Natural Gas $123,697 15,649
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $70,055 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,673

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4234: Cool compressor air intake with heat exchanger $5,128 $1,344 $3,906
96,623
kWh
$1,222
-
kW-mo/yr
-
02 2.2437: Recover waste heat from equipment $20,682 $12,835 - - $20,682
-
MMBtu
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,962 $1,023 $7,298
180,648
kWh
$2,664
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $9,383 $15,627 $7,197
178,139
kWh
$2,186
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $971 $2,171 $675
16,680
kWh
$296
-
kW-mo/yr
-
06 2.7124: Make a practice of turning off lights when not needed $20,328 - $20,328
503,193
kWh
- -
07 2.7224: Reduce space conditioning during non-working hours $2,742 $95 $2,742
67,886
kWh
- -
08 2.7135: Install occupancy sensors $859 $1,617 $859
21,464
kWh
- -
TOTAL RECOMMENDED $70,055 $34,712 $43,005
1,064,633
kWh
$6,368
-
kW-mo/yr
$20,682
-
MMBtu
TOTAL IMPLEMENTED $39,673 $16,650 $34,823
861,980
kWh
$4,850
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs