| Assessment Year | 2005 |
|---|---|
| Principal Product | Pre-engineered buildings |
| NAICS | 332311: Prefabricated Metal Building and Component Manufacturing |
| SIC | 3448: Prefabricated Metal Buildings and Components |
| Sales Range | $50 M to 100M |
| # of Employees | 140 |
| Plant Area |
230,000
ft2
|
| Annual Production | 40,000
ton
|
| Production Hrs. Annual | 5,512
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $107,243 | 3,516,585 |
kWh
|
$0.030 |
| Electricity Demand | $125,331 | 9,816 |
kW-mo/yr
|
$12.77 |
| Electricity Fees | $12,362 | - |
|
- |
| Natural Gas | $182,659 | 24,617 |
MMBtu
|
$7.42 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $27,395 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $10,603 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $385 | $30 |
$202
6,614
kWh
|
$183
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,270 | $1,000 |
$4,339
142,105
kWh
|
$3,931
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4234: Cool compressor air intake with heat exchanger | $845 | $207 |
$465
15,177
kWh
|
$380
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,552 | $3,000 |
$496
16,280
kWh
|
$1,056
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $429 | $502 |
$210
6,893
kWh
|
$219
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7135: Install occupancy sensors | $511 | $1,309 |
$511
16,762
kWh
|
- | - | - | - | |
| 07 | 2.2531: Re-size charging openings or add movable cover or door | $791 | $350 | - | - |
$791
-
MMBtu
|
- | - | |
| 08 | 2.2531: Re-size charging openings or add movable cover or door | $6,630 | - | - | - |
$6,630
-
MMBtu
|
- | - | |
| 09 | 2.4133: Use most efficient type of electric motors | $352 | $471 |
$184
6,036
kWh
|
$168
-
kW-mo/yr
|
- | - | - | |
| 10 | 4.513: Re-arrange equipment layout to reduce labor costs | $6,630 | $2,280 | - | - | - | $6,630 | - | |
| 11 | 4.821: Pay bills on time to avoid late fees | $1,000 | - | - | - | - | - | $1,000 | |
| TOTAL RECOMMENDED | $27,395 | $9,149 |
$6,407
209,867
kWh
|
$5,937
-
kW-mo/yr
|
$7,421
-
MMBtu
|
$6,630 | $1,000 | ||
| TOTAL IMPLEMENTED | $10,603 | $4,973 |
$5,229
171,314
kWh
|
$5,374
-
kW-mo/yr
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs