ITAC Assessment: IA0358
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ITAC Assessment: IA0358
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Assessment Year 2004
Principal Product canned corn
NAICS 311421: Fruit and Vegetable Canning
SIC 2033: Canned Fruits, Vegetables, Preserves, Jams, and Jellies
Sales Range $1
M
to 5
M
# of Employees 250
Plant Area 700,000
ft2
Annual Production 108,000,000
pieces
Production Hrs. Annual 4,384
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $351,940 9,311,400
kWh
Electricity Demand $231,915 23,568
kW-mo/yr
Electricity Fees $15,829 -
Natural Gas $817,415 134,488
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $80,502 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $73,583

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $24,532 $1,000 - - $24,532
-
MMBtu
02 2.1243: Use heat from boiler blowdown to preheat boiler feed water $36,969 $18,000 - - $36,969
-
MMBtu
03 2.1213: Direct warmest air to combustion intake $2,577 $1,000 - - $2,577
-
MMBtu
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,528 $359 $1,290
34,076
kWh
$1,238
-
kW-mo/yr
-
05 2.4234: Cool compressor air intake with heat exchanger $3,523 $1,800 $2,091
55,847
kWh
$1,432
-
kW-mo/yr
-
06 2.4239: Eliminate or reduce compressed air usage $2,052 $609 $855
22,810
kWh
$1,197
-
kW-mo/yr
-
07 2.4133: Use most efficient type of electric motors $633 $633 $322
8,581
kWh
$311
-
kW-mo/yr
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,955 $3,368 $1,028
27,464
kWh
$927
-
kW-mo/yr
-
09 2.7142: Utilize higher efficiency lamps and/or ballasts $930 $2,030 $438
11,647
kWh
$492
-
kW-mo/yr
-
10 2.7135: Install occupancy sensors $414 $924 $414
11,043
kWh
- -
11 2.7212: Install or upgrade insulation on hvac distribution systems $1,223 $100 $917
24,461
kWh
$306
-
kW-mo/yr
-
12 2.2128: Use steam condensate for hot water supply (non-potable) $3,166 $40 - - $3,166
-
MMBtu
TOTAL RECOMMENDED $80,502 $29,863 $7,355
195,929
kWh
$5,903
-
kW-mo/yr
$67,244
-
MMBtu
TOTAL IMPLEMENTED $73,583 $24,500 $3,557
94,582
kWh
$2,782
-
kW-mo/yr
$67,244
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs