| Assessment Year | 2004 |
|---|---|
| Principal Product | window components |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
60,000
ft2
|
| Annual Production | 2,500,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | South Dakota |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $89,705 | 2,667,040 |
kWh
|
$0.034 |
| Electricity Demand | $46,320 | 5,760 |
kW-mo/yr
|
$8.04 |
| Natural Gas | $84,756 | 11,810 |
MMBtu
|
$7.18 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $220,234 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $219,109 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $1,879 | $2,445 | - | - | $1,879 | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,225 | $349 |
$1,115
33,194
kWh
|
$510
-
kW-mo/yr
|
- | $(-400.0) | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,125 | $25 |
$773
23,088
kWh
|
$352
-
kW-mo/yr
|
- | - | |
| 04 | 2.4133: Use most efficient type of electric motors | $657 | $262 |
$452
13,479
kWh
|
$205
-
kW-mo/yr
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,027 | $23 |
$5,350
159,609
kWh
|
$2,677
-
kW-mo/yr
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $447 | $654 |
$307
9,169
kWh
|
$140
-
kW-mo/yr
|
- | - | |
| 07 | 4.113: Install refrigeration system to cool product | $206,874 | $145,850 |
$(-10,738.0)
(-319,675)
kWh
|
$7,012
-
kW-mo/yr
|
- | $210,600 | |
| TOTAL RECOMMENDED | $220,234 | $149,608 |
$(-2,741.0)
(-81,136)
kWh
|
$10,896
-
kW-mo/yr
|
$1,879 | $210,200 | ||
| TOTAL IMPLEMENTED | $219,109 | $149,583 |
$(-3,514.0)
(-104,224)
kWh
|
$10,544
-
kW-mo/yr
|
$1,879 | $210,200 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs