ITAC Assessment: IA0355
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ITAC Assessment: IA0355
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Assessment Year 2004
Principal Product cucumber pickles and relishes
NAICS 311421: Fruit and Vegetable Canning
SIC 2035: Pickled Fruits and Vegetables, Vegetable Sauces and Seasonings, and Salad Dressings
Sales Range $5
M
to 10
M
# of Employees 130
Plant Area 200,000
ft2
Annual Production 19,200,000
lb
Production Hrs. Annual 2,080
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $98,902 2,787,600
kWh
Electricity Demand $72,477 8,448
kW-mo/yr
Natural Gas $283,661 46,354
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $47,021 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $38,359

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $5,113 $300 - - $5,113
-
MMBtu
- -
02 2.2163: Use minimum steam operating pressure $965 $25 - - $965
-
MMBtu
- -
03 2.2425: Use flue gases to heat process or service water $12,422 $17 - - $12,422
-
MMBtu
- -
04 2.1241: Reduce excessive boiler blowdown $8,646 $2 - - $5,608
-
MMBtu
- $3,038
05 2.1243: Use heat from boiler blowdown to preheat boiler feed water $9,161 $3 - - $8,617
-
MMBtu
- $544
06 2.2136: Install / repair insulation on steam lines $540 $359 - - $540
-
MMBtu
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $956 $230 $855
24,460
kWh
$401
-
kW-mo/yr
- $(-300.0) -
08 2.4231: Reduce the pressure of compressed air to the minimum required $2,227 $3 $1,310
37,440
kWh
$917
-
kW-mo/yr
- - -
09 2.4239: Eliminate or reduce compressed air usage $1,817 $1 $757
21,632
kWh
$1,060
-
kW-mo/yr
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $2,274 $3,116 $1,560
44,525
kWh
$714
-
kW-mo/yr
- - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $1,521 $2 $880
25,065
kWh
$641
-
kW-mo/yr
- - -
12 2.7135: Install occupancy sensors $334 $616 $334
9,530
kWh
- - - -
13 2.7131: Add area lighting switches $1,045 $689 $1,045
29,879
kWh
- - - -
TOTAL RECOMMENDED $47,021 $5,363 $6,741
192,531
kWh
$3,733
-
kW-mo/yr
$33,265
-
MMBtu
$(-300.0) $3,582
TOTAL IMPLEMENTED $38,359 $913 $1,735
49,525
kWh
$1,042
-
kW-mo/yr
$32,300
-
MMBtu
$(-300.0) $3,582
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs