| Assessment Year | 2004 |
|---|---|
| Principal Product | electric fork trucks |
| NAICS | 333924: Industrial Truck, Tractor, Trailer, and Stacker Machinery Manufacturing |
| SIC | 3537: Industrial Trucks, Tractors, Trailers, and Stackers |
| Sales Range | $50 M to 100M |
| # of Employees | 210 |
| Plant Area |
180,000
ft2
|
| Annual Production | 8,000
pieces
|
| Production Hrs. Annual | 4,836
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $157,078 | 3,935,600 |
kWh
|
$0.040 |
| Electricity Demand | $56,996 | 10,852 |
kW-mo/yr
|
$5.25 |
| Natural Gas | $234,586 | 28,795 |
MMBtu
|
$8.15 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $56,673 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $45,877 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,846 | $446 |
$1,871
60,455
kWh
|
$1,263
-
kW-mo/yr
|
- | $(-288.0) | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,120 | $1,866 |
$550
17,711
kWh
|
$570
-
kW-mo/yr
|
- | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $125 | $70 |
$62
1,992
kWh
|
$63
-
kW-mo/yr
|
- | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,173 | $7,306 |
$561
18,096
kWh
|
$885
-
kW-mo/yr
|
$1,727
-
MMBtu
|
- | |
| 05 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $817 | $1,230 |
$817
26,353
kWh
|
- | - | - | |
| 06 | 2.2437: Recover waste heat from equipment | $8,859 | $9,696 |
$(-155.0)
(-4,992)
kWh
|
$(-163.0)
-
kW-mo/yr
|
$9,177
-
MMBtu
|
- | |
| 07 | 4.111: Add equipment/ operators to reduce production bottleneck | $39,733 | $10,000 |
$1,209
39,000
kWh
|
$(-244.0)
-
kW-mo/yr
|
$7,568
-
MMBtu
|
$31,200 | |
| TOTAL RECOMMENDED | $56,673 | $30,614 |
$4,915
158,615
kWh
|
$2,374
-
kW-mo/yr
|
$18,472
-
MMBtu
|
$30,912 | ||
| TOTAL IMPLEMENTED | $45,877 | $17,822 |
$3,703
119,543
kWh
|
$1,967
-
kW-mo/yr
|
$9,295
-
MMBtu
|
$30,912 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs