ITAC Assessment: IA0342
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ITAC Assessment: IA0342
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Assessment Year 2004
Principal Product printing
NAICS 323111: Commercial Printing (except Screen and Books)
SIC 2752: Commercial Printing, Lithographic
Sales Range $10
M
to 50
M
# of Employees 110
Plant Area 140,000
ft2
Annual Production 3,800,000
lb
Production Hrs. Annual 7,488
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $66,892 1,490,750
kWh
Electricity Demand $15,469 4,404
kW-mo/yr
Electricity Fees $6,921 -
Natural Gas $39,210 5,198
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $29,680 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,720

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings Primary Product Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $775 $344 $517
18,120
kWh
$258
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $8,335 $31,871 $5,548
194,712
kWh
$2,787
-
kW-mo/yr
- - -
03 2.7135: Install occupancy sensors $1,094 $888 $1,094
38,368
kWh
- - - -
04 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle $1,701 $1,500 $8
465
kWh
$267
-
kW-mo/yr
$1,426
-
MMBtu
- -
05 4.431: Train operators for maximum operating efficiency $10,625 $538 - - - - $10,625
06 4.131: Modify process to reduce material use/cost $7,150 $715 - - - $7,150 -
TOTAL RECOMMENDED $29,680 $35,856 $7,167
251,665
kWh
$3,312
-
kW-mo/yr
$1,426
-
MMBtu
$7,150 $10,625
TOTAL IMPLEMENTED $10,720 $3,447 $1,619
56,953
kWh
$525
-
kW-mo/yr
$1,426
-
MMBtu
$7,150 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs