| Assessment Year | 2003 |
|---|---|
| Principal Product | Gears |
| NAICS | 333612: Speed Changer, Industrial High-Speed Drive, and Gear Manufacturing |
| SIC | 3566: Speed Changers, Industrial High-Speed Drives, and Gears |
| Sales Range | $10 M to 50M |
| # of Employees | 92 |
| Plant Area |
130,000
ft2
|
| Annual Production | 2,000
pieces
|
| Production Hrs. Annual | 5,200
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $146,409 | 4,938,434 |
kWh
|
$0.030 |
| Electricity Demand | $37,851 | 10,767 |
kW-mo/yr
|
$3.52 |
| Electricity Fees | $156,271 | - |
|
- |
| Natural Gas | $164,204 | 34,706 |
MMBtu
|
$4.73 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $78,438 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $13,640 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,779 | $2,600 |
$8,125
135,401
kWh
|
$654
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.6218: Turn off equipment when not in use | $3,485 | - |
$3,070
51,165
kWh
|
$415
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,567 | $29,205 |
$7,040
117,334
kWh
|
$936
-
kW-mo/yr
|
- | - | $(-436.0) | $27 | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $17,441 | $72,201 | n/a |
$12,700
211,657
kWh
|
$2,101
-
kW-mo/yr
|
- | - | $334 | $2,306 |
| 05 | 2.7135: Install occupancy sensors | $1,742 | $4,527 |
$1,684
28,068
kWh
|
$58
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.1113: Reduce combustion air flow to optimum | $1,376 | - | - | - |
$1,376
-
MMBtu
|
- | - | - | |
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $10,728 | $19,284 | - | - |
$10,728
-
MMBtu
|
- | - | - | |
| 08 | 2.6218: Turn off equipment when not in use | $13,670 | - |
$13,670
227,840
kWh
|
- | - | - | - | - | |
| 09 | 3.7214: Reduce or eliminate waste | $13,650 | $2,107 | - | - | - |
$13,650
-
gal
|
- | - | |
| TOTAL RECOMMENDED | $78,438 | $129,924 |
$46,289
771,465
kWh
|
$4,164
-
kW-mo/yr
|
$12,104
-
MMBtu
|
$13,650
-
gal
|
$(-102.0) | $2,333 | ||
| TOTAL IMPLEMENTED | $13,640 | $2,600 |
$11,195
186,566
kWh
|
$1,069
-
kW-mo/yr
|
$1,376
-
MMBtu
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs