ITAC Assessment: IA0335
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ITAC Assessment: IA0335
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Assessment Year 2004
Principal Product Aluminum Casting Parts
NAICS 331524: Aluminum Foundries (except Die-Casting)
SIC 3363: Aluminum Die-Castings
Sales Range $50
M
to 100
M
# of Employees 378
Plant Area 159,996
ft2
Annual Production 11,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $600,900 18,992,405
kWh
Electricity Demand $259,633 38,868
kW-mo/yr
Electricity Fees $17,413 -
Natural Gas $704,707 191,107
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $38,142 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,312

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $1,405 $25 $1,080
34,164
kWh
$325
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,625 $474 $4,325
136,859
kWh
$1,300
-
kW-mo/yr
-
03 2.4133: Use most efficient type of electric motors $886 $866 $875
27,675
kWh
$11
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $2,387 $6,232 $1,781
56,376
kWh
$606
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $5,647 $3,807 $4,295
136,165
kWh
$1,352
-
kW-mo/yr
-
06 2.7135: Install occupancy sensors $918 $1,729 $918
29,049
kWh
- -
07 2.2511: Insulate bare equipment $11,767 $12,275 - - $11,767
-
MMBtu
08 2.2511: Insulate bare equipment $8,410 $6,902 - - $8,410
-
MMBtu
09 2.2511: Insulate bare equipment $1,097 $198 - - $1,097
-
MMBtu
TOTAL RECOMMENDED $38,142 $32,508 $13,274
420,288
kWh
$3,594
-
kW-mo/yr
$21,274
-
MMBtu
TOTAL IMPLEMENTED $26,312 $23,654 $11,276
357,075
kWh
$3,269
-
kW-mo/yr
$11,767
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs