ITAC Assessment: IA0320
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ITAC Assessment: IA0320
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Assessment Year 2003
Principal Product hydraulic motors and power steering units
NAICS 333999: All Other Miscellaneous General Purpose Machinery Manufacturing
SIC 3569: General Industrial Machinery and Equipment, Not Elsewhere
Sales Range $50
M
to 100
M
# of Employees 267
Plant Area 184,000
ft2
Annual Production 500,000
pieces
Production Hrs. Annual 6,864
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $568,679 18,059,656
kWh
Electricity Demand $258,021 36,480
kW-mo/yr
Natural Gas $77,628 17,158
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $47,007 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,559

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,539 $449 $2,970
91,710
kWh
$1,569
-
kW-mo/yr
- - -
02 2.4221: Install compressor air intakes in coolest locations $3,376 $457 $2,246
69,085
kWh
$1,130
-
kW-mo/yr
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $7,892 $25 $5,175
159,245
kWh
$2,717
-
kW-mo/yr
- - -
04 2.4226: Use / purchase optimum sized compressor $6,565 $7,100 $4,305
132,475
kWh
$2,260
-
kW-mo/yr
- - -
05 2.4133: Use most efficient type of electric motors $520 $888 $485
14,903
kWh
$35
-
kW-mo/yr
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $6,629 $3,694 $4,346
133,725
kWh
$2,283
-
kW-mo/yr
- - -
07 2.2515: Use optimum thickness insulation $2,436 $2,132 $2,103
64,713
kWh
- $333
-
MMBtu
- -
08 3.6193: Install equipment (eg compactor) to reduce disposal costs $10,500 - - - - $10,500
-
lb
-
09 3.7198: Reduce / eliminate use of disposable product $4,550 $2,800 - - - - $4,550
TOTAL RECOMMENDED $47,007 $17,545 $21,630
665,856
kWh
$9,994
-
kW-mo/yr
$333
-
MMBtu
$10,500
-
lb
$4,550
TOTAL IMPLEMENTED $15,559 $1,337 $3,455
106,613
kWh
$1,604
-
kW-mo/yr
- $10,500
-
lb
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs