ITAC Assessment: IA0315
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ITAC Assessment: IA0315
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Assessment Year 2003
Principal Product dry beverage products
NAICS 311352: Confectionery Manufacturing from Purchased Chocolate
SIC 2066: Chocolate and Cocoa Products
Sales Range $50
M
to 100
M
# of Employees 325
Plant Area 600,000
ft2
Annual Production 185,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $874,109 22,391,000
kWh
Electricity Demand $215,600 47,748
kW-mo/yr
Natural Gas $535,613 109,519
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,364 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,438

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,493 $910 $12,030
425,070
kWh
$3,463
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,181 $1,942 $913
32,289
kWh
$268
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,631 $17,891 $2,651
93,674
kWh
$980
-
kW-mo/yr
-
04 2.7135: Install occupancy sensors $2,897 $6,565 $2,897
102,362
kWh
- -
05 2.7135: Install occupancy sensors $1,093 $3,059 $849
29,967
kWh
$244
-
kW-mo/yr
-
06 2.4133: Use most efficient type of electric motors $730 $514 $567
20,018
kWh
$163
-
kW-mo/yr
-
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $755 $333 $586
20,718
kWh
$169
-
kW-mo/yr
-
08 2.1213: Direct warmest air to combustion intake $5,584 $600 - - $5,584
-
MMBtu
TOTAL RECOMMENDED $31,364 $31,814 $20,493
724,098
kWh
$5,287
-
kW-mo/yr
$5,584
-
MMBtu
TOTAL IMPLEMENTED $25,438 $19,915 $15,248
538,762
kWh
$4,606
-
kW-mo/yr
$5,584
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs