ITAC Assessment: IA0310
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ITAC Assessment: IA0310
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Assessment Year 2003
Principal Product Fasteners and urethane protective products
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3429: Hardware, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 150,000
ft2
Annual Production 16,800,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $197,839 8,922,000
kWh
Electricity Demand $221,244 16,740
kW-mo/yr
Natural Gas $67,753 18,063
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $35,996 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,747

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $7,362 $29,292 $4,261
191,932
kWh
$3,101
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,338 $5,828 $1,261
56,806
kWh
$1,077
-
kW-mo/yr
-
03 2.7135: Install occupancy sensors $214 $266 $214
9,645
kWh
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $807 $25 $467
21,054
kWh
$340
-
kW-mo/yr
-
05 2.3191: Use demand controller or load shedder $12,468 $7,349 - $12,468
-
kW-mo/yr
-
06 2.4133: Use most efficient type of electric motors $204 - $118
5,312
kWh
$86
-
kW-mo/yr
-
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $523 - $303
13,628
kWh
$220
-
kW-mo/yr
-
08 2.1133: Adjust burners for efficient operation $2,267 $1,000 - - $2,267
-
MMBtu
09 2.7228: Avoid introducing hot, humid, or dirty air into hvac system $1,994 $2,000 $862
38,808
kWh
$1,132
-
kW-mo/yr
-
10 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle $7,819 $16,000 $1,026
46,231
kWh
- $6,793
-
MMBtu
TOTAL RECOMMENDED $35,996 $61,760 $8,512
383,416
kWh
$18,424
-
kW-mo/yr
$9,060
-
MMBtu
TOTAL IMPLEMENTED $15,747 $13,443 $1,896
85,391
kWh
$13,851
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs