ITAC Assessment: IA0290
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ITAC Assessment: IA0290
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Assessment Year 2002
Principal Product Grey iron and ductile iron castings
NAICS
n/a
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 400
Plant Area 1,100,000
ft2
Annual Production 69,000
ton
Production Hrs. Annual 4,160
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $4,716,139 246,768,853
kWh
Electricity Demand $4,061,985 660,900
kW-mo/yr
Natural Gas $3,914,141 847,238
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $130,426 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,976

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Increase in Production Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,977 $829 $3,668
192,029
kWh
$4,309
-
kW-mo/yr
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $190 $25 $87
4,576
kWh
$103
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $4,829 $13,425 $2,067
108,235
kWh
$2,762
-
kW-mo/yr
-
04 2.7135: Install occupancy sensors $1,312 $2,128 $1,312
68,716
kWh
- -
05 2.4133: Use most efficient type of electric motors $18,198 $2,970 $8,367
438,048
kWh
$9,831
-
kW-mo/yr
-
06 2.6218: Turn off equipment when not in use $29,170 $18,259 $18,723
980,244
kWh
$10,447
-
kW-mo/yr
-
07 4.111: Add equipment/ operators to reduce production bottleneck $68,750 $58,676 - - $68,750
TOTAL RECOMMENDED $130,426 $96,312 $34,224
1,791,848
kWh
$27,452
-
kW-mo/yr
$68,750
TOTAL IMPLEMENTED $41,976 $32,513 $24,458
1,280,508
kWh
$17,518
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs