| Assessment Year | 2002 |
|---|---|
| Principal Product | Plumbing Specialties |
| NAICS |
n/a
|
| SIC | 3053: Gaskets, Packing, and Sealing Devices |
| Sales Range | $50 M to 100M |
| # of Employees | 350 |
| Plant Area |
265,000
ft2
|
| Annual Production | 29,780
ton
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Nebraska |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $90,784 | 2,501,100 |
kWh
|
$0.036 |
| Electricity Demand | $23,846 | 5,880 |
kW-mo/yr
|
$4.06 |
| Natural Gas | $112,623 | 14,918 |
MMBtu
|
$7.55 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $182,851 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $123,017 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,719 | $452 |
$2,227
61,686
kWh
|
$492
-
kW-mo/yr
|
- | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $827 | $20 |
$680
18,844
kWh
|
$147
-
kW-mo/yr
|
- | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,342 | $9,785 |
$2,748
76,128
kWh
|
$594
-
kW-mo/yr
|
- | - | |
| 04 | 2.2437: Recover waste heat from equipment | $7,641 | $10,125 |
$(-420.0)
(-11,640)
kWh
|
$(-236.0)
-
kW-mo/yr
|
$8,297
-
MMBtu
|
- | |
| 05 | 2.1133: Adjust burners for efficient operation | $337 | $400 | - | - |
$337
-
MMBtu
|
- | |
| 06 | 4.441: Install automatic packing equipment | $55,665 | $150,000 | - | - | - | $55,665 | |
| 07 | 3.2176: Increase use of automation | $112,320 | $132,000 | - | - | - | $112,320 | |
| TOTAL RECOMMENDED | $182,851 | $302,782 |
$5,235
145,018
kWh
|
$997
-
kW-mo/yr
|
$8,634
-
MMBtu
|
$167,985 | ||
| TOTAL IMPLEMENTED | $123,017 | $142,977 |
$1,807
50,046
kWh
|
$256
-
kW-mo/yr
|
$8,634
-
MMBtu
|
$112,320 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs