| Assessment Year | 2001 |
|---|---|
| Principal Product | cast aerospace parts |
| NAICS |
n/a
|
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $10 M to 50M |
| # of Employees | 350 |
| Plant Area |
285,000
ft2
|
| Annual Production | 1,800,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $325,754 | 12,384,400 |
kWh
|
$0.026 |
| Electricity Demand | $151,591 | 29,112 |
kW-mo/yr
|
$5.21 |
| Natural Gas | $360,342 | 53,680 |
MMBtu
|
$6.71 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $2,077,220 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $23,661 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4321: Upgrade obsolete equipment | $1,996,394 | $28,500 |
$7,007
264,403
kWh
|
$11,607
-
kW-mo/yr
|
$192,780 | $1,785,000 | |
| 02 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $38,729 | $1,405 |
$30,921
1,166,832
kWh
|
$7,808
-
kW-mo/yr
|
- | - | |
| 03 | 2.3137: Use power during off-peak periods | $8,860 | - | - |
$8,860
-
kW-mo/yr
|
- | - | |
| 04 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $5,217 | $1,280 | - |
$5,217
-
kW-mo/yr
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $18,253 | $1,301 |
$14,572
549,879
kWh
|
$3,681
-
kW-mo/yr
|
- | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,547 | $27 |
$2,832
106,872
kWh
|
$715
-
kW-mo/yr
|
- | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,408 | - |
$4,319
162,963
kWh
|
$1,089
-
kW-mo/yr
|
- | - | |
| 08 | 2.7135: Install occupancy sensors | $812 | $1,460 |
$812
30,631
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $2,077,220 | $33,973 |
$60,463
2,281,580
kWh
|
$38,977
-
kW-mo/yr
|
$192,780 | $1,785,000 | ||
| TOTAL IMPLEMENTED | $23,661 | $1,301 |
$18,891
712,842
kWh
|
$4,770
-
kW-mo/yr
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs