| Assessment Year | 2001 |
|---|---|
| Principal Product | EPS, wooden pallets |
| NAICS |
n/a
|
| SIC | 2448: Wood Pallets and Skids |
| Sales Range | $10 M to 50M |
| # of Employees | 224 |
| Plant Area |
297,280
ft2
|
| Annual Production | 4,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $217,254 | 4,896,681 |
kWh
|
$0.044 |
| Electricity Demand | $70,186 | 12,756 |
kW-mo/yr
|
$5.50 |
| Natural Gas | $425,708 | 95,872 |
MMBtu
|
$4.44 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $547,437 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,489 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,722 | $173 |
$3,308
111,365
kWh
|
$2,414
-
kW-mo/yr
|
- | - | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $4,073 | $780 |
$2,326
78,318
kWh
|
$1,747
-
kW-mo/yr
|
- | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,730 | $44 |
$2,061
69,381
kWh
|
$1,669
-
kW-mo/yr
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,676 | - |
$3,151
106,106
kWh
|
$2,525
-
kW-mo/yr
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,239 | $5,199 |
$1,171
39,442
kWh
|
$1,068
-
kW-mo/yr
|
- | - | |
| 06 | 2.7135: Install occupancy sensors | $328 | $599 |
$328
11,059
kWh
|
- | - | - | |
| 07 | 2.4133: Use most efficient type of electric motors | $1,091 | - |
$624
21,005
kWh
|
$467
-
kW-mo/yr
|
- | - | |
| 08 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $303,062 | $2,050 | - | - | - | $303,062 | |
| 09 | 4.423: Move product using mechanical means | $177,056 | $100,000 |
$(-830.0)
(-27,930)
kWh
|
- | $68,640 | $109,246 | |
| 10 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $44,460 | $8,000 | - | - | $(-15,600.0) | $60,060 | |
| TOTAL RECOMMENDED | $547,437 | $116,845 |
$12,139
408,746
kWh
|
$9,890
-
kW-mo/yr
|
$53,040 | $472,368 | ||
| TOTAL IMPLEMENTED | $12,489 | $173 |
$7,083
238,476
kWh
|
$5,406
-
kW-mo/yr
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs