ITAC Assessment: IA0216
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ITAC Assessment: IA0216
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Assessment Year 1999
Principal Product custom printed business forms
NAICS
n/a
SIC 2761: Manifold Business Forms
Sales Range $50
M
to 100
M
# of Employees 350
Plant Area 158,000
ft2
Annual Production 33,000,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $276,845 8,217,761
kWh
Electricity Demand $131,380 16,368
kW-mo/yr
Natural Gas $37,715 9,192
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $240,725 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $233,153

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,823 $236 $2,128
63,306
kWh
$695
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $5,677 $6,766 $4,286
127,491
kWh
$1,391
-
kW-mo/yr
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,089 $50 $822
24,619
kWh
$267
-
kW-mo/yr
- - -
04 2.7135: Install occupancy sensors $657 $399 $657
19,637
kWh
- - - -
05 3.8142: Distill contaminated solvents for reuse $5,826 $7,750 - $(-526.0)
-
kW-mo/yr
$7,949
-
gal
$(-1,176.0) $(-421.0)
06 4.441: Install automatic packing equipment $209,151 $182,650 $(-387.0)
(-11,430)
kWh
$(-126.0)
-
kW-mo/yr
- $209,664 -
07 3.5311: Recover and reuse waste material $15,502 $265 - - - - $15,502
TOTAL RECOMMENDED $240,725 $198,116 $7,506
223,623
kWh
$1,701
-
kW-mo/yr
$7,949
-
gal
$208,488 $15,081
TOTAL IMPLEMENTED $233,153 $189,917 $6,027
179,367
kWh
$1,960
-
kW-mo/yr
- $209,664 $15,502
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs