ITAC Assessment: IA0215
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ITAC Assessment: IA0215
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Assessment Year 1999
Principal Product corrugated cardboard
NAICS
n/a
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 150,000
ft2
Annual Production 55,000
ton
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $147,624 4,647,128
kWh
Electricity Demand $35,919 10,500
kW-mo/yr
Natural Gas $165,447 58,639
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $53,624 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,449

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,169 $382 $3,973
181,419
kWh
$2,196
-
kW-mo/yr
- -
02 2.1233: Analyze flue gas for proper air/fuel ratio $3,587 $2,500 - - $3,587
-
MMBtu
-
03 2.2511: Insulate bare equipment $2,904 $3,300 - - $2,904
-
MMBtu
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $2,498 $11,043 $1,487
67,995
kWh
$1,011
-
kW-mo/yr
- -
05 2.4133: Use most efficient type of electric motors $319 $640 $206
9,379
kWh
$113
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,637 $2,184 $1,056
48,359
kWh
$581
-
kW-mo/yr
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $952 $50 $544
24,912
kWh
$408
-
kW-mo/yr
- -
08 2.7135: Install occupancy sensors $294 $1,264 $294
13,482
kWh
- - -
09 2.6218: Turn off equipment when not in use $264 $102 $264
12,016
kWh
- - -
10 4.425: Eliminate/reduce redundant inspections $35,000 $7,000 - - - $35,000
TOTAL RECOMMENDED $53,624 $28,465 $7,824
357,562
kWh
$4,309
-
kW-mo/yr
$6,491
-
MMBtu
$35,000
TOTAL IMPLEMENTED $14,449 $17,475 $7,074
323,271
kWh
$3,788
-
kW-mo/yr
$3,587
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs