ITAC Assessment: IA0206
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ITAC Assessment: IA0206
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Assessment Year 1998
Principal Product plastic products
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 180
Plant Area 154,800
ft2
Annual Production 675,000
lb
Production Hrs. Annual 6,864
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $404,795 16,233,001
kWh
Electricity Demand $50,487 32,820
kW-mo/yr
Natural Gas $12,558 2,491
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $39,317 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,657

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
01 4.322: Eliminate old stock and modify inventory control $16,660 $12,000 - - - $16,660 -
02 2.6218: Turn off equipment when not in use $7,365 $7,711 $6,104
245,311
kWh
$1,261
-
kW-mo/yr
- - -
03 3.5315: Lease / purchase baler; sell cardboard to recycler $4,850 $7,990 - - $1,134
-
lb
$(-244.0) $3,960
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,991 $250 $2,704
108,734
kWh
$287
-
kW-mo/yr
- - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $2,893 $25 $2,615
104,924
kWh
$278
-
kW-mo/yr
- - -
06 2.4221: Install compressor air intakes in coolest locations $2,774 $889 $2,505
100,528
kWh
$269
-
kW-mo/yr
- - -
07 2.7135: Install occupancy sensors $912 $998 $912
36,635
kWh
- - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $181 $278 $163
6,448
kWh
$18
-
kW-mo/yr
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $691 $2,632 $625
25,205
kWh
$66
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $39,317 $32,773 $15,628
627,785
kWh
$2,179
-
kW-mo/yr
$1,134
-
lb
$16,416 $3,960
TOTAL IMPLEMENTED $22,657 $20,773 $15,628
627,785
kWh
$2,179
-
kW-mo/yr
$1,134
-
lb
$(-244.0) $3,960
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs