ITAC Assessment: IA0191
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ITAC Assessment: IA0191
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Assessment Year 1998
Principal Product fibrous wood products
NAICS
n/a
SIC 2499: Wood Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 20
Plant Area 24,000
ft2
Annual Production 30,000
ton
Production Hrs. Annual 5,824
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $167,245 3,167,644
kWh
Electricity Demand $55,554 8,544
kW-mo/yr
Natural Gas $6,337 1,108
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $133,470 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $31,519

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings Personnel Changes Savings By-product Production Savings
01 2.4133: Use most efficient type of electric motors $7,409 $10,225 $5,546
104,924
kWh
$1,863
-
kW-mo/yr
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,330 $2,729 $872
16,413
kWh
$458
-
kW-mo/yr
- - - -
03 2.7135: Install occupancy sensors $831 $599 $831
15,826
kWh
- - - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $218 $39 $168
2,345
kWh
$50
-
kW-mo/yr
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $478 $184 $358
6,741
kWh
$120
-
kW-mo/yr
- - - -
06 3.1161: Eliminate/reduce an operation $2,047 $1,140 $(-229.0)
(-4,396)
kWh
$(-74.0)
-
kW-mo/yr
- $400
-
lb
$1,950 -
07 4.112: Replace old machine with new automatic multi-station tool $59,854 $120,000 $29,361
556,272
kWh
$(-707.0)
-
kW-mo/yr
- - $31,200 -
08 2.8211: Consolidate freight shipments and/or deliveries $39,936 $500 - - - $(-10,400.0)
-
lb
$(-5,200.0) $55,536
09 2.8114: Change rate schedules or other changes in utility service $11,040 $50 - - $11,040 - - -
10 2.8113: Purchase gas directly from a contract gas supplier $10,327 $250 - - $10,327 - - -
TOTAL RECOMMENDED $133,470 $135,716 $36,907
698,125
kWh
$1,710
-
kW-mo/yr
$21,367 $(-10,000.0)
-
lb
$27,950 $55,536
TOTAL IMPLEMENTED $31,519 $11,888 $5,843
109,614
kWh
$1,959
-
kW-mo/yr
$21,367 $400
-
lb
$1,950 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings Personnel Changes Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs