| Assessment Year | 1997 |
|---|---|
| Principal Product | conveyor pulleys |
| NAICS |
n/a
|
| SIC | 3565: Packaging Machinery |
| Sales Range | $10 M to 50M |
| # of Employees | 240 |
| Plant Area |
92,900
ft2
|
| Annual Production | 8,600,000
lb
|
| Production Hrs. Annual | 6,056
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $50,809 | 2,287,222 |
kWh
|
$0.022 |
| Electricity Demand | $18,282 | 5,448 |
kW-mo/yr
|
$3.36 |
| Natural Gas | $25,837 | 5,753 |
MMBtu
|
$4.49 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $54,041 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $40,215 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.1192: Reduce scrap production | $22,752 | $48 | - | - |
$432
-
lb
|
- | - | $22,320 | - | |
| 02 | 4.652: Replace existing equipment with more suitable substitutes | $12,823 | $3,500 | - | - | - | $12,823 | - | - | - | |
| 03 | 2.8113: Purchase gas directly from a contract gas supplier | $9,895 | $4,200 | - | - | - | - | $9,895 | - | - | |
| 04 | 3.2121: Convert to electrostatic powder coating | $3,771 | $2,598 | - | - | - | - | - | $3,562 | $209 | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,788 | $12 |
$964
48,359
kWh
|
$824
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,421 | $167 |
$762
38,394
kWh
|
$659
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 3.1191: Change procedures / equipment / operating conditions | $1,431 | $1,500 | - | - | - | $82 | - | - | $1,349 | |
| 08 | 4.652: Replace existing equipment with more suitable substitutes | $160 | - | - | - | - | $160 | - | - | - | |
| TOTAL RECOMMENDED | $54,041 | $12,025 |
$1,726
86,753
kWh
|
$1,483
-
kW-mo/yr
|
$432
-
lb
|
$13,065 | $9,895 | $25,882 | $1,558 | ||
| TOTAL IMPLEMENTED | $40,215 | $5,227 |
$1,726
86,753
kWh
|
$1,483
-
kW-mo/yr
|
$432
-
lb
|
$12,905 | - | $22,320 | $1,349 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs