ITAC Assessment: IA0164
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ITAC Assessment: IA0164
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Assessment Year 1997
Principal Product hydraulic cylinders
NAICS
n/a
SIC 3593: Fluid Power Cylinders and Actuators
Sales Range $10
M
to 50
M
# of Employees 167
Plant Area 100,000
ft2
Annual Production 180,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $185,372 2,512,310
kWh
Natural Gas $5,857 1,358
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $79,892 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $62,077

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.4239: Eliminate or reduce compressed air usage $32,289 $800 $32,289
437,573
kWh
- - - - -
02 2.7235: Install fossil fuel make-up air unit $17,815 $19,000 $23,250
314,185
kWh
$(-5,435.0)
-
MMBtu
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $944 $898 $944
12,603
kWh
- - - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,481 $268 $2,481
33,411
kWh
- - - - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,647 $20 $1,647
22,274
kWh
- - - - -
06 2.2628: Utilize a less expensive cooling method $5,860 $1,788 - - $5,424 - $(-949.0) $1,385
-
Tgal
07 3.2121: Convert to electrostatic powder coating $4,848 $8,000 - - - $4,413 $435 -
08 4.621: Use fixtures to reduce machine changeout times $5,894 $100 - - $5,894 - - -
09 4.513: Re-arrange equipment layout to reduce labor costs $8,114 $1,200 - - $8,114 - - -
TOTAL RECOMMENDED $79,892 $32,074 $60,611
820,046
kWh
$(-5,435.0)
-
MMBtu
$19,432 $4,413 $(-514.0) $1,385
-
Tgal
TOTAL IMPLEMENTED $62,077 $13,074 $37,361
505,861
kWh
- $19,432 $4,413 $(-514.0) $1,385
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs