| Assessment Year | 1997 |
|---|---|
| Principal Product | hydraulic cylinders |
| NAICS |
n/a
|
| SIC | 3593: Fluid Power Cylinders and Actuators |
| Sales Range | $10 M to 50M |
| # of Employees | 167 |
| Plant Area |
100,000
ft2
|
| Annual Production | 180,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $185,372 | 2,512,310 |
kWh
|
$0.074 |
| Natural Gas | $5,857 | 1,358 |
MMBtu
|
$4.31 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $79,892 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $62,077 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4239: Eliminate or reduce compressed air usage | $32,289 | $800 |
$32,289
437,573
kWh
|
- | - | - | - | - | |
| 02 | 2.7235: Install fossil fuel make-up air unit | $17,815 | $19,000 |
$23,250
314,185
kWh
|
$(-5,435.0)
-
MMBtu
|
- | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $944 | $898 |
$944
12,603
kWh
|
- | - | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,481 | $268 |
$2,481
33,411
kWh
|
- | - | - | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,647 | $20 |
$1,647
22,274
kWh
|
- | - | - | - | - | |
| 06 | 2.2628: Utilize a less expensive cooling method | $5,860 | $1,788 | - | - | $5,424 | - | $(-949.0) |
$1,385
-
Tgal
|
|
| 07 | 3.2121: Convert to electrostatic powder coating | $4,848 | $8,000 | - | - | - | $4,413 | $435 | - | |
| 08 | 4.621: Use fixtures to reduce machine changeout times | $5,894 | $100 | - | - | $5,894 | - | - | - | |
| 09 | 4.513: Re-arrange equipment layout to reduce labor costs | $8,114 | $1,200 | - | - | $8,114 | - | - | - | |
| TOTAL RECOMMENDED | $79,892 | $32,074 |
$60,611
820,046
kWh
|
$(-5,435.0)
-
MMBtu
|
$19,432 | $4,413 | $(-514.0) |
$1,385
-
Tgal
|
||
| TOTAL IMPLEMENTED | $62,077 | $13,074 |
$37,361
505,861
kWh
|
- | $19,432 | $4,413 | $(-514.0) |
$1,385
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs