ITAC Assessment: IA0151
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ITAC Assessment: IA0151
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Assessment Year 1996
Principal Product gray iron castings
NAICS
n/a
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 93
Plant Area 50,600
ft2
Annual Production 2,500
ton
Production Hrs. Annual 4,500
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $52,311 1,436,401
kWh
Electricity Demand $24,169 6,732
kW-mo/yr
Natural Gas $44,996 9,337
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,245 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,211

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.8113: Purchase gas directly from a contract gas supplier $16,807 $5,000 - - - - $16,807
02 2.7313: Recycle air for heating, ventilation and air conditioning $9,571 $25,000 - - $6,619
-
MMBtu
$432
-
lb
$2,520
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,787 $335 $2,201
51,290
kWh
$586
-
kW-mo/yr
- - -
04 2.6218: Turn off equipment when not in use $476 - $476
11,137
kWh
- - - -
05 2.4133: Use most efficient type of electric motors $377 $1,434 $208
4,689
kWh
$169
-
kW-mo/yr
- - -
06 3.5221: Recycle casting sand $227 $26 - - - $227
-
lb
-
TOTAL RECOMMENDED $30,245 $31,795 $2,885
67,116
kWh
$755
-
kW-mo/yr
$6,619
-
MMBtu
$659
-
lb
$19,327
TOTAL IMPLEMENTED $13,211 $26,769 $2,885
67,116
kWh
$755
-
kW-mo/yr
$6,619
-
MMBtu
$432
-
lb
$2,520
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs