ITAC Assessment: IA0148
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ITAC Assessment: IA0148
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Assessment Year 1996
Principal Product aluminum castings
NAICS
n/a
SIC 3363: Aluminum Die-Castings
Sales Range $5
M
to 10
M
# of Employees 62
Plant Area 61,750
ft2
Annual Production 3,000,000
lb
Production Hrs. Annual 5,760
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $94,453 2,386,284
kWh
Electricity Demand $64,640 8,789
kW-mo/yr
Electricity Fees $1,473 -
Natural Gas $122,486 31,621
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $21,441 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,297

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.8113: Purchase gas directly from a contract gas supplier $14,474 $5,900 - - $14,474
-
MMBtu
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $3,132 $3,129 $1,853
46,014
kWh
$1,279
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,483 $49 $1,082
26,964
kWh
$401
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $280 $582 $205
4,982
kWh
$75
-
kW-mo/yr
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $572 $1,160 $384
9,379
kWh
$188
-
kW-mo/yr
- -
06 2.7135: Install occupancy sensors $469 $77 $341
8,499
kWh
$128
-
kW-mo/yr
- -
07 3.5248: Separate and recycle scrap metal to foundry or for sale $732 $125 - - - $732
-
lb
08 3.7211: Modify material application methods $299 $22 - - - $299
-
lb
TOTAL RECOMMENDED $21,441 $11,044 $3,865
95,838
kWh
$2,071
-
kW-mo/yr
$14,474
-
MMBtu
$1,031
-
lb
TOTAL IMPLEMENTED $17,297 $7,208 $1,807
44,842
kWh
$717
-
kW-mo/yr
$14,474
-
MMBtu
$299
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs