ITAC Assessment: IA0145
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ITAC Assessment: IA0145
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Assessment Year 1996
Principal Product single row, deep groove ball bearings
NAICS
n/a
SIC 3562: Ball and Roller Bearings
Sales Range $50
M
to 100
M
# of Employees 457
Plant Area 267,000
ft2
Annual Production 108,780,370
pieces
Production Hrs. Annual 5,880
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $753,074 28,047,773
kWh
Electricity Demand $320,675 55,320
kW-mo/yr
Electricity Fees $80,559 -
Natural Gas $140,118 45,027
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $150,910 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,018

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $27,015 $50 $19,547
651,524
kWh
$7,468
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,045 $420 $2,238
74,736
kWh
$807
-
kW-mo/yr
- -
03 2.7229: Air condition only space necessary $43,340 $44,269 $23,288
776,378
kWh
$20,052
-
kW-mo/yr
- -
04 3.6193: Install equipment (eg compactor) to reduce disposal costs $51,850 $100,800 - - - $51,850
-
Tgal
05 2.7142: Utilize higher efficiency lamps and/or ballasts $19,046 $65,284 $13,659
456,038
kWh
$5,387
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,407 $1,998 $990
36,635
kWh
$417
-
kW-mo/yr
- -
07 2.4133: Use most efficient type of electric motors $2,520 $7,060 $1,761
65,064
kWh
$759
-
kW-mo/yr
- -
08 2.2437: Recover waste heat from equipment $1,764 $2,410 - - $1,764
-
MMBtu
-
09 2.2437: Recover waste heat from equipment $923 $1,100 $(-108.0)
(-4,103)
kWh
$(-77.0)
-
kW-mo/yr
$1,108
-
MMBtu
-
TOTAL RECOMMENDED $150,910 $223,391 $61,375
2,056,272
kWh
$34,813
-
kW-mo/yr
$2,872
-
MMBtu
$51,850
-
Tgal
TOTAL IMPLEMENTED $26,018 $74,762 $18,648
632,473
kWh
$7,370
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs