ITAC Assessment: IA0133
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ITAC Assessment: IA0133
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Assessment Year 1996
Principal Product bumpers
NAICS
n/a
SIC 3465: Automotive Stampings
Sales Range $50
M
to 100
M
# of Employees 240
Plant Area 170,000
ft2
Annual Production 8,512,466
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $127,085 5,514,361
kWh
Electricity Demand $111,874 11,868
kW-mo/yr
Electricity Fees $4,090 -
Natural Gas $129,546 49,407
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $83,584 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,562

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $21,986 $8,775 $16,200
539,859
kWh
$12,222
-
kW-mo/yr
$(-6,436.0)
-
MMBtu
- - -
02 2.8113: Purchase gas directly from a contract gas supplier $7,411 $4,200 - - - - - $7,411
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,992 $506 $6,189
206,331
kWh
$2,803
-
kW-mo/yr
- - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,499 $50 $1,035
34,584
kWh
$464
-
kW-mo/yr
- - - -
05 2.6218: Turn off equipment when not in use $3,216 - $2,214
73,857
kWh
$1,002
-
kW-mo/yr
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,383 $1,792 $949
31,653
kWh
$434
-
kW-mo/yr
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,798 $3,215 $1,236
41,325
kWh
$562
-
kW-mo/yr
- - - -
08 2.7135: Install occupancy sensors $1,049 $1,597 $585
19,637
kWh
$464
-
kW-mo/yr
- - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $159 $338 $118
3,810
kWh
$41
-
kW-mo/yr
- - - -
10 2.6212: Turn off equipment during breaks, reduce operating time $643 - $643
21,395
kWh
- - - - -
11 3.1161: Eliminate/reduce an operation $30,120 $3,800 - - - $30,120
-
gal
- -
12 3.7198: Reduce / eliminate use of disposable product $5,328 $1,370 - - - - $5,328
-
lb
-
TOTAL RECOMMENDED $83,584 $25,643 $29,169
972,451
kWh
$17,992
-
kW-mo/yr
$(-6,436.0)
-
MMBtu
$30,120
-
gal
$5,328
-
lb
$7,411
TOTAL IMPLEMENTED $19,562 $3,668 $9,995
333,236
kWh
$4,239
-
kW-mo/yr
- - $5,328
-
lb
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs