ITAC Assessment: IA0074
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ITAC Assessment: IA0074
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Assessment Year 1994
Principal Product recycled paper board
NAICS
n/a
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 16,914
ft2
Annual Production 45,000
ton
Production Hrs. Annual 8,688
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $587,790 16,593,494
kWh
Natural Gas $1,351,015 526,314
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $419,229 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,959

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2426: Use waste heat from flue gases to heat space conditioning air $330,256 $54,545 - $330,256
-
MMBtu
02 2.2444: Use hot process fluids to preheat incoming process fluids $55,254 $8,200 - $55,254
-
MMBtu
03 2.2136: Install / repair insulation on steam lines $3,511 $1,800 - $3,511
-
MMBtu
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $10,641 $1,900 $10,641
300,410
kWh
-
05 2.3212: Optimize plant power factor $9,807 $12,405 $9,807
-
kWh
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $3,912 $1,932 $3,912
110,492
kWh
-
07 2.7135: Install occupancy sensors $2,111 $1,297 $2,111
59,496
kWh
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $2,720 $25 $2,720
76,788
kWh
-
09 2.4235: Remove or close off unneeded compressed air lines $1,017 $1,192 $1,017
28,722
kWh
-
TOTAL RECOMMENDED $419,229 $83,296 $30,208
575,908
kWh
$389,021
-
MMBtu
TOTAL IMPLEMENTED $23,959 $16,105 $20,448
300,410
kWh
$3,511
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs