ITAC Assessment: HO0211
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ITAC Assessment: HO0211
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Assessment Year 1999
Principal Product Aluminum Extrusions
NAICS
n/a
SIC 3354: Aluminum Extruded Products
Sales Range $10
M
to 50
M
# of Employees 225
Plant Area 110,000
ft2
Annual Production 22,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $432,347 11,433,177
kWh
Electricity Demand $91,385 11,310
kW-mo/yr
Electricity Fees $(-54,546.0) -
Natural Gas $155,160 34,446
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $43,115 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,456

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,520 $15,297 $2,630
69,754
kWh
$1,890
-
kW-mo/yr
- -
02 2.4133: Use most efficient type of electric motors $4,114 $9,233 $4,114
435,522
kWh
- - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,289 $1,500 $1,622
42,790
kWh
$667
-
kW-mo/yr
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,364 $20 $967
25,498
kWh
$397
-
kW-mo/yr
- -
05 2.4221: Install compressor air intakes in coolest locations $900 $2,000 $638
16,999
kWh
$262
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,539 $200 $4,539
22,860
kWh
- - -
07 2.4238: Do not use compressed air for personal cooling $969 $1,400 $969
25,498
kWh
- - -
08 2.4227: Use compressor air filters $6,130 $150 $6,130
178,195
kWh
- - -
09 2.2414: Use waste heat from hot flue gases to preheat $2,690 $1,400 - - $2,690
-
MMBtu
-
10 4.114: Add/modify equipment to improve drying process $15,600 $480 - - - $15,600
TOTAL RECOMMENDED $43,115 $31,680 $21,609
817,116
kWh
$3,216
-
kW-mo/yr
$2,690
-
MMBtu
$15,600
TOTAL IMPLEMENTED $39,456 $28,880 $20,640
791,618
kWh
$3,216
-
kW-mo/yr
- $15,600
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs