ITAC Assessment: GT0885
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ITAC Assessment: GT0885
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Assessment Year 2011
Principal Product Plastic Parts/Assemblies
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 400
Plant Area 220,000
ft2
Annual Production 24,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $846,495 22,101,687
kWh
Electricity Demand $306,910 30,839
kW-mo/yr
Electricity Fees $92,702 -
Natural Gas $2,912 176
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $82,614 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,008

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,060 $2,500 $2,247
58,675
kWh
$813
-
kW-mo/yr
02 2.7122: Disconnect ballasts $635 $885 $466
12,166
kWh
$169
-
kW-mo/yr
03 2.7134: Use photocell controls $197 $285 $197
5,131
kWh
-
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $582 $1,450 $288
7,528
kWh
$294
-
kW-mo/yr
05 2.4314: Use synthetic lubricant $55,071 - $33,336
870,400
kWh
$21,735
-
kW-mo/yr
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $14,318 $8,163 $14,318
373,854
kWh
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $4,257 $12,880 $3,126
81,627
kWh
$1,131
-
kW-mo/yr
08 2.7142: Utilize higher efficiency lamps and/or ballasts $4,494 $14,600 $3,300
86,160
kWh
$1,194
-
kW-mo/yr
TOTAL RECOMMENDED $82,614 $40,763 $57,278
1,495,541
kWh
$25,336
-
kW-mo/yr
TOTAL IMPLEMENTED $12,008 $30,265 $8,870
231,593
kWh
$3,138
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs