ITAC Assessment: GT0853
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ITAC Assessment: GT0853
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Assessment Year 2008
Principal Product Aerospace Fuel Cells/Iceguard
NAICS 326299: All Other Rubber Product Manufacturing
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 920
Plant Area 670,000
ft2
Annual Production 21,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $905,255 12,276,474
kWh
Natural Gas $744,102 95,287
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $452,942 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $171,339

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings
01 2.6222: Use drying oven (batch type) on alternate days or other optimum schedule to run equipment with full loads $6,045 - - - $6,045
-
MMBtu
- -
02 2.2628: Utilize a less expensive cooling method $1,512 - - $1,512 - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $27,999 $4,500 $32,999
420,480
kWh
- - - $(-5,000.0)
04 2.7291: Reschedule and rearrange multiple-source heating systems $7,123 $3,000 $(-921.0)
(-12,432)
kWh
- $8,044
-
MMBtu
- -
05 2.2441: Preheat boiler makeup water with waste process heat $73,789 $34,472 - - $73,789
-
MMBtu
- -
06 2.2414: Use waste heat from hot flue gases to preheat $46,634 $55,500 - - $46,634
-
MMBtu
- -
07 2.2449: Recover heat from exhausted steam, hot air or hot water $10,989 $8,200 - - $10,989
-
MMBtu
- -
08 3.4114: Replace city water with recycled water via cooling tower $1,629 $2,450 - - - $1,629
-
Tgal
-
09 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $148,679 $40,000 - - $148,679
-
MMBtu
- -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $128,543 $230,470 $128,543
1,637,908
kWh
- - - -
TOTAL RECOMMENDED $452,942 $378,592 $160,621
2,045,956
kWh
$1,512 $294,180
-
MMBtu
$1,629
-
Tgal
$(-5,000.0)
TOTAL IMPLEMENTED $171,339 $240,420 $160,621
2,045,956
kWh
- $14,089
-
MMBtu
$1,629
-
Tgal
$(-5,000.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs