ITAC Assessment: GT0822
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ITAC Assessment: GT0822
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Assessment Year 2006
Principal Product Nylon & Polypropylene yarn
NAICS 325220: Artificial and Synthetic Fibers and Filaments Manufacturing
SIC 2824: Manmade Organic Fibers, Except Cellulosic
Sales Range $100
M
to 500
M
# of Employees 367
Plant Area 398,184
ft2
Annual Production 64,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,975,396 90,163,524
kWh
Electricity Demand $229,177 149,760
kW-mo/yr
Natural Gas $17,312 1,364
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $645,301 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $570,623

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Water Consumption Savings Primary Product Savings
01 3.4156: Use flow control valves on equipment to optimize water use $22,995 $640 - - $16,203
-
Tgal
$6,792
-
Tgal
-
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,292 $10,800 $3,292
99,757
kWh
- - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $97,628 $18,865 $97,628
2,958,411
kWh
- - - -
04 2.4239: Eliminate or reduce compressed air usage $6,620 $850 $6,620
200,626
kWh
- - - -
05 2.2622: Replace existing chiller with high efficiency model $60,069 $87,937 $53,342
1,616,464
kWh
$6,727
-
kW-mo/yr
- - -
06 2.8112: Combine utility meters $4,697 - - $4,697
-
kW-mo/yr
- - -
07 2.3511: Use plant owned transformers or lease transformers $450,000 $20,000 - - - - $450,000
TOTAL RECOMMENDED $645,301 $139,092 $160,882
4,875,258
kWh
$11,424
-
kW-mo/yr
$16,203
-
Tgal
$6,792
-
Tgal
$450,000
TOTAL IMPLEMENTED $570,623 $39,505 $97,628
2,958,411
kWh
- $16,203
-
Tgal
$6,792
-
Tgal
$450,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Water Consumption Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs