ITAC Assessment: GT0815
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ITAC Assessment: GT0815
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Assessment Year 2005
Principal Product Aluminium Architectural Products
NAICS 331318: Other Aluminum Rolling, Drawing, and Extruding
SIC 3354: Aluminum Extruded Products
Sales Range $50
M
to 100
M
# of Employees 409
Plant Area 775,000
ft2
Annual Production 12,441
ton
Production Hrs. Annual 8,760
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,568,182 17,119,115
kWh
Natural Gas $1,092,427 127,201
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $423,591 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $114,350

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $116,700 $90,000 - $116,700
-
MMBtu
02 2.2314: Replace heat treating oven with more efficient unit $84,900 $37,500 - $84,900
-
MMBtu
03 2.1133: Adjust burners for efficient operation $62,800 $36,000 - $62,800
-
MMBtu
04 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $40,800 $110,000 $40,800
1,082,400
kWh
-
05 2.1231: Establish burner maintenance schedule for boilers $4,041 $1,500 - $4,041
-
MMBtu
06 2.4314: Use synthetic lubricant $4,865 - $4,865
129,070
kWh
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $38,800 $12,500 $38,800
1,029,000
kWh
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $58,229 $69,592 $58,229
1,541,598
kWh
-
09 2.7142: Utilize higher efficiency lamps and/or ballasts $12,456 $39,000 $12,456
330,400
kWh
-
TOTAL RECOMMENDED $423,591 $396,092 $155,150
4,112,468
kWh
$268,441
-
MMBtu
TOTAL IMPLEMENTED $114,350 $121,092 $114,350
3,030,068
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs