| Assessment Year | 2004 |
|---|---|
| Principal Product | CARPET YARN |
| NAICS | 313110: Fiber, Yarn, and Thread Mills |
| SIC | 2281: Yarn Spinning Mills |
| Sales Range | $10 M to 50M |
| # of Employees | 310 |
| Plant Area |
247,321
ft2
|
| Annual Production | 29,750
thousand feet
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Georgia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,408,507 | 32,341,037 |
kWh
|
$0.044 |
| Natural Gas | $361,839 | 71,272 |
MMBtu
|
$5.08 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $160,924 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1111: Control pressure on steamer operations | $1,335 | - | n/a | - |
$1,335
-
MMBtu
|
- | - |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,581 | $550 | n/a |
$1,581
36,271
kWh
|
- | - | - |
| 03 | 2.2511: Insulate bare equipment | $330 | $83 | n/a | - |
$330
-
MMBtu
|
- | - |
| 04 | 2.4312: Improve lubrication practices | $14,283 | - | n/a |
$14,283
327,600
kWh
|
- | - | - |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $11,980 | $13,020 | n/a |
$11,980
274,775
kWh
|
- | - | - |
| 06 | 2.4322: Use or replace with energy efficient substitutes | $649 | $530 | n/a |
$649
14,874
kWh
|
- | - | - |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $51,823 | $73,750 | n/a |
$51,823
1,188,600
kWh
|
- | - | - |
| 08 | 3.4141: Replace the chlorination stage with an oxygen or ozone stage | $37,139 | $76,240 | n/a |
$12,561
288,101
kWh
|
- | $15,435 |
$9,143
-
Tgal
|
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $14,188 | $32,362 | n/a |
$14,188
325,412
kWh
|
- | - | - |
| 10 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $9,120 | $16,200 | n/a | - |
$9,120
-
MMBtu
|
- | - |
| 11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $18,496 | $100,000 | n/a | - |
$18,496
-
MMBtu
|
- | - |
| TOTAL RECOMMENDED | $160,924 | $312,735 |
$107,065
2,455,633
kWh
|
$29,281
-
MMBtu
|
$15,435 |
$9,143
-
Tgal
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs