| Assessment Year | 2003 |
|---|---|
| Principal Product | AUTOMOTIVE SEAT BELTS & AIR BAG COMPONENTS |
| NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $50 M to 100M |
| # of Employees | 365 |
| Plant Area |
290,000
ft2
|
| Annual Production | 221,000,000
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,105,544 | 33,811,357 |
kWh
|
$0.033 |
| Electricity Demand | $590,456 | 64,729 |
kW-mo/yr
|
$9.12 |
| Natural Gas | $719,651 | 135,489 |
MMBtu
|
$5.31 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $129,658 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $110,114 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $16,900 | $6,000 | - | - | $16,900 | - | - | |
| 02 | 2.8112: Combine utility meters | $2,594 | - | - | - | $2,594 | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $17,540 | $141,627 |
$11,831
285,997
kWh
|
$5,709
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $15,867 | $45,247 |
$15,867
251,455
kWh
|
- | - | - | - | |
| 05 | 2.4324: Replace hydraulic / pneumatic equipment with electric equipment | $10,670 | $9,380 |
$10,670
204,200
kWh
|
- | - | - | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $3,450 | $900 |
$3,450
102,336
kWh
|
- | - | - | - | |
| 07 | 2.2136: Install / repair insulation on steam lines | $4,092 | $1,540 | - | - | - |
$4,092
-
MMBtu
|
- | |
| 08 | 2.1111: Control pressure on steamer operations | $13,500 | $13,200 | - | - | - |
$13,500
-
MMBtu
|
- | |
| 09 | 3.5212: Regrind, reuse, or sell scrap plastic parts | $23,100 | - | - | - | - | - | $23,100 | |
| 10 | 2.2414: Use waste heat from hot flue gases to preheat | $6,016 | $10,000 | - | - | - |
$6,016
-
MMBtu
|
- | |
| 11 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $10,195 | - | - | - | - |
$10,195
-
MMBtu
|
- | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $5,734 | $3,500 |
$5,734
103,149
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $129,658 | $231,394 |
$47,552
947,137
kWh
|
$5,709
-
kW-mo/yr
|
$19,494 |
$33,803
-
MMBtu
|
$23,100 | ||
| TOTAL IMPLEMENTED | $110,114 | $217,294 |
$44,102
844,801
kWh
|
$5,709
-
kW-mo/yr
|
$16,900 |
$20,303
-
MMBtu
|
$23,100 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs