| Assessment Year | 2003 |
|---|---|
| Principal Product | IRON PIPE |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $50 M to 100M |
| # of Employees | 200 |
| Plant Area |
360,000
ft2
|
| Annual Production | 210,000
ton
|
| Production Hrs. Annual | 5,000
hrs
|
| Location (State) | Alabama |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,467,296 | 29,506,297 |
kWh
|
$0.050 |
| Natural Gas | $2,012,095 | 556,670 |
MMBtu
|
$3.61 |
| Fuel Oil #2 | $84,692 | 1,869 |
MMBtu
|
$45.31 |
| Other Energy | $3,656,430 | 653,892 |
MMBtu
|
$5.59 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,552,145 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $135,215 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Other Energy Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4234: Cool compressor air intake with heat exchanger | $5,870 | $3,000 |
$5,870
118,089
kWh
|
- | - | - | |
| 02 | 2.2511: Insulate bare equipment | $770,950 | $340,200 | - | - |
$760,000
-
MMBtu
|
$10,950
-
Tgal
|
|
| 03 | 2.4133: Use most efficient type of electric motors | $33,765 | $188,200 |
$33,765
679,367
kWh
|
- | - | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $200,910 | $20,900 | n/a |
$200,910
3,700,000
kWh
|
- | - | - |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $157,690 | $210,000 | n/a |
$157,690
160,524
kWh
|
- | - | - |
| 06 | 2.1116: Improve combustion control capability | $287,380 | $24,500 | n/a | - |
$287,380
-
MMBtu
|
- | - |
| 07 | 2.7231: Use radiant heater for spot heating | $5,960 | $2,190 | - |
$5,960
-
MMBtu
|
- | - | |
| 08 | 2.2437: Recover waste heat from equipment | $89,620 | $108,930 | - |
$89,620
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $1,552,145 | $897,920 |
$398,235
4,657,980
kWh
|
$382,960
-
MMBtu
|
$760,000
-
MMBtu
|
$10,950
-
Tgal
|
||
| TOTAL IMPLEMENTED | $135,215 | $302,320 |
$39,635
797,456
kWh
|
$95,580
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Other Energy Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs