| Assessment Year | 2003 |
|---|---|
| Principal Product | SLURRY PUMPS; IRON CASTINGS |
| NAICS | 331511: Iron Foundries |
| SIC | 3325: Steel Foundries, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 190 |
| Plant Area |
215,000
ft2
|
| Annual Production | 6,250
ton
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Georgia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $558,177 | 16,526,346 |
kWh
|
$0.034 |
| Electricity Demand | $250,749 | 71,161 |
kW-mo/yr
|
$3.52 |
| Electricity Fees | $9,778 | - |
|
- |
| Fuel Oil #2 | $7,021 | 1,177 |
MMBtu
|
$5.97 |
| Other Gas | $45,016 | 4,981 |
MMBtu
|
$9.04 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $219,457 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Fuel Oil #2 Savings | Other Energy Savings | Water Disposal Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $510 | $1,100 | n/a |
$510
14,443
kWh
|
- | - | - | - | - | - | - |
| 02 | 2.2514: Cover open tanks | $18,300 | $3,000 | n/a |
$18,300
515,200
kWh
|
- | - | - | - | - | - | - |
| 03 | 2.2223: Enhance sensitivity of temperature control and cutoff | $22,800 | $5,610 | n/a | - | - | - |
$22,800
-
MMBtu
|
- | - | - | - |
| 04 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $2,950 | $1,620 | n/a | - | - | - |
$2,950
-
MMBtu
|
- | - | - | - |
| 05 | 3.4111: Use closed cycle process to minimize waste water production | $10,000 | $35,955 | n/a | - | - | - | - | - | - | - |
$10,000
-
Tgal
|
| 06 | 3.4116: Meter recycled water (to reduce sewer charges) | $2,680 | $1,850 | n/a | - | - | - | - | - | - |
$2,680
-
Tgal
|
- |
| 07 | 2.7291: Reschedule and rearrange multiple-source heating systems | $56,040 | $1,500 | n/a | - | - | - |
$56,040
-
MMBtu
|
- | - | - | - |
| 08 | 2.4134: Replace electric motor with fossil fuel engine | $89,400 | $200,000 | n/a |
$54,830
895,860
kWh
|
$76,543
-
kW-mo/yr
|
$5,847 | - |
$(-47,820.0)
-
MMBtu
|
- | - | - |
| 09 | 2.7124: Make a practice of turning off lights when not needed | $784 | - | n/a |
$784
22,080
kWh
|
- | - | - | - | - | - | - |
| 10 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $5,098 | $10,980 | n/a |
$5,098
143,520
kWh
|
- | - | - | - | - | - | - |
| 11 | 2.8114: Change rate schedules or other changes in utility service | $3,820 | - | n/a | - | - | $3,820 | - | - | - | - | - |
| 12 | 2.2511: Insulate bare equipment | $1,474 | $1,730 | n/a | - | - | - | - | - |
$1,474
-
MMBtu
|
- | - |
| 13 | 2.6218: Turn off equipment when not in use | $556 | - | n/a |
$556
15,700
kWh
|
- | - | - | - | - | - | - |
| 14 | 2.8112: Combine utility meters | $2,980 | - | n/a | - | - | $2,980 | - | - | - | - | - |
| 15 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,065 | - | n/a |
$2,065
57,800
kWh
|
- | - | - | - | - | - | - |
| TOTAL RECOMMENDED | $219,457 | $263,345 |
$82,143
1,664,603
kWh
|
$76,543
-
kW-mo/yr
|
$12,647 |
$81,790
-
MMBtu
|
$(-47,820.0)
-
MMBtu
|
$1,474
-
MMBtu
|
$2,680
-
Tgal
|
$10,000
-
Tgal
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Fuel Oil #2 Savings | Other Energy Savings | Water Disposal Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs