ITAC Assessment: GT0752
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ITAC Assessment: GT0752
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Assessment Year 2003
Principal Product KAOLIN CLAY
NAICS 212324: Kaolin and Ball Clay Mining
SIC 3295: Minerals and Earths, Ground or Otherwise Treated
Sales Range $50
M
to 100
M
# of Employees 240
Plant Area 90,000,000
ft2
Annual Production 1,100,000
ton
Production Hrs. Annual 8,568
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,464,515 108,947,000
kWh
Natural Gas $4,588,835 1,298,032
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $4,094,128 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $440,926

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,786 $500 $3,572
119,058
kWh
$214 - - -
02 2.4312: Improve lubrication practices $3,514 - $3,315
110,500
kWh
$199 - - -
03 2.7124: Make a practice of turning off lights when not needed $8,459 $2,000 $7,980
266,000
kWh
$479 - - -
04 2.2514: Cover open tanks $308,000 $361,000 - - $308,000
-
MMBtu
- -
05 2.1113: Reduce combustion air flow to optimum $211,700 $260,000 - - $211,700
-
MMBtu
- -
06 4.114: Add/modify equipment to improve drying process $1,221,000 - - - $2,221,000
-
MMBtu
$(-1,000,000.0)
-
gal
-
07 2.4321: Upgrade obsolete equipment $129,140 $1,200,000 $121,830
4,061,000
kWh
$7,310 - - -
08 2.5196: Use small number of high output units instead of many small inefficient units $1,773,429 $6,000,000 n/a $379,650
12,955,000
kWh
$22,779 - - $1,371,000
-
gal
09 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $435,100 $2,070,000 - $1,226,000 $(-790,900.0)
-
MMBtu
- -
TOTAL RECOMMENDED $4,094,128 $9,893,500 $516,347
17,511,558
kWh
$1,256,981 $1,949,800
-
MMBtu
$(-1,000,000.0)
-
gal
$1,371,000
-
gal
TOTAL IMPLEMENTED $440,926 $1,561,500 $125,402
4,180,058
kWh
$7,524 $308,000
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs