ITAC Assessment: GT0741
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ITAC Assessment: GT0741
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Assessment Year 2002
Principal Product Kaolin
NAICS
n/a
SIC 3295: Minerals and Earths, Ground or Otherwise Treated
Sales Range $10
M
to 50
M
# of Employees 460
Plant Area 145,000
ft2
Annual Production 2,200,000,000
lb
Production Hrs. Annual 8,568
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,309,623 56,955,634
kWh
Natural Gas $3,663,100 1,046,000
MMBtu
Fuel Oil #2 $3,327 679
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,309,514 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $114,954

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Water Consumption Savings Increase in Production Savings
01 2.8114: Change rate schedules or other changes in utility service $80,749 - - $80,749 - - - - -
02 2.7124: Make a practice of turning off lights when not needed $204 - $204
5,392
kWh
- - - - - -
03 2.4221: Install compressor air intakes in coolest locations $3,490 $2,100 $3,490
91,652
kWh
- - - - - -
04 2.4314: Use synthetic lubricant $9,470 - $9,470
250,200
kWh
- - - - - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $16,970 $15,430 $16,970
448,331
kWh
- - - - - -
06 2.1133: Adjust burners for efficient operation $268,450 $200,000 - - $268,450
-
MMBtu
- - - -
07 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat $674,846 $2,070,000 $1,459,000
38,556,000
kWh
- $(-591,374.0)
-
MMBtu
- $(-192,780.0) - -
08 2.4133: Use most efficient type of electric motors $13,635 $98,936 $13,635
360,200
kWh
- - - - - -
09 3.4154: Eliminate leaks in water lines and valves $14,600 - - - - - - $14,600
-
Tgal
-
10 3.5217: Reuse / recycle/ sell paper products $3,600 $6,700 - - - $3,600
-
lb
- - -
11 4.611: Begin a practice of predictive / preventative maintenance $223,500 $100,000 - - - - - - $223,500
TOTAL RECOMMENDED $1,309,514 $2,493,166 $1,502,769
39,711,775
kWh
$80,749 $(-322,924.0)
-
MMBtu
$3,600
-
lb
$(-192,780.0) $14,600
-
Tgal
$223,500
TOTAL IMPLEMENTED $114,954 $121,066 $30,605
808,531
kWh
$80,749 - $3,600
-
lb
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Water Consumption Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs