ITAC Assessment: GT0727
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ITAC Assessment: GT0727
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Assessment Year 2002
Principal Product Kaolin
NAICS
n/a
SIC 3295: Minerals and Earths, Ground or Otherwise Treated
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 1,761,000
ft2
Annual Production 721,000
ton
Production Hrs. Annual 8,568
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,381,206 87,034,857
kWh
Natural Gas $9,474,706 1,661,244
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $7,077,920 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,996,018

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings Water Consumption Savings
01 2.8113: Purchase gas directly from a contract gas supplier $563,200 $1,563,200 - - - - $563,200 - -
02 2.8114: Change rate schedules or other changes in utility service $1,807,000 - - - - - $1,807,000 - -
03 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat $1,527,000 $4,140,000 $3,379,000
77,112,000
kWh
- - $(-1,852,000.0)
-
MMBtu
- - -
04 2.5194: Redesign process $2,159,550 - - - - $3,304,000
-
MMBtu
- $(-1,167,200.0) $22,750
-
Tgal
05 2.4322: Use or replace with energy efficient substitutes $165,202 - $91,234
3,770,000
kWh
$64,617
-
kW-mo/yr
$9,351 - - - -
06 2.2314: Replace heat treating oven with more efficient unit $679,000 $250,000 - - - $679,000
-
MMBtu
- - -
07 2.2511: Insulate bare equipment $147,500 $181,000 - - - $147,500
-
MMBtu
- - -
08 2.4133: Use most efficient type of electric motors $29,468 $321,854 $15,485
639,880
kWh
$12,219
-
kW-mo/yr
$1,764 - - - -
TOTAL RECOMMENDED $7,077,920 $6,456,054 $3,485,719
81,521,880
kWh
$76,836
-
kW-mo/yr
$11,115 $2,278,500
-
MMBtu
$2,370,200 $(-1,167,200.0) $22,750
-
Tgal
TOTAL IMPLEMENTED $3,996,018 $321,854 $15,485
639,880
kWh
$12,219
-
kW-mo/yr
$1,764 $3,304,000
-
MMBtu
$1,807,000 $(-1,167,200.0) $22,750
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs