ITAC Assessment: GT0725
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ITAC Assessment: GT0725
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Assessment Year 2002
Principal Product Secondary Paperboard Packages
NAICS
n/a
SIC 2657: Folding Paperboard Boxes, Including Sanitary
Sales Range $100
M
to 500
M
# of Employees 225
Plant Area 1,000,000
ft2
Annual Production 1,175,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $908,386 18,405,154
kWh
Electricity Fees $63,587 -
Natural Gas $692,877 107,994
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $629,081 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $55,863

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings LPG Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $43,102 $10,500 $2,827
81,000
kWh
- $(-1,725.0)
-
MMBtu
- $2,000 - $40,000
02 4.444: Install system to collect scrap $540,000 $192,000 - - - - $540,000 - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $3,758 - $3,509
101,262
kWh
$249 - - - - -
04 2.7144: Install spectral reflectors / delamp $2,446 $2,550 $2,286
65,324
kWh
$160 - - - - -
05 2.2437: Recover waste heat from equipment $10,185 $35,000 - - $10,185
-
MMBtu
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $4,301 $10,007 $4,019
114,839
kWh
$282 - - - - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,114 $400 $1,434
40,960
kWh
$2,680 - - - - -
08 3.5111: Filter and reuse hydraulic oil $1,900 - - - - - - $(-600.0) $2,500
09 2.1332: Convert combustion equipment to burn natural gas $19,275 $45,000 - - $(-16,425.0)
-
MMBtu
$35,700
-
MMBtu
- - -
TOTAL RECOMMENDED $629,081 $295,457 $14,075
403,385
kWh
$3,371 $(-7,965.0)
-
MMBtu
$35,700
-
MMBtu
$542,000 $(-600.0) $42,500
TOTAL IMPLEMENTED $55,863 $23,457 $10,566
302,123
kWh
$3,122 $(-1,725.0)
-
MMBtu
- $2,000 $(-600.0) $42,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings LPG Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs