ITAC Assessment: GT0702
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ITAC Assessment: GT0702
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Assessment Year 2000
Principal Product Hard Hats
NAICS
n/a
SIC 3842: Orthopedic, Prosthetic, and Surgical Appliances and Supplies
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 58,000
ft2
Annual Production 1,600,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $53,799 2,148,197
kWh
Electricity Demand $42,858 3,177
kW-mo/yr
Electricity Fees $23,433 -
Natural Gas $4,299 460
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $218,796 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,963

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,960 $350 $2,794
79,821
kWh
- $166 - - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $760 - $716
20,454
kWh
- $44 - - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,653 $6,495 $992
47,466
kWh
$1,149
-
kW-mo/yr
$512 - - - -
04 2.2614: Use cooling tower or economizer to replace chiller cooling $8,778 $9,950 n/a $8,281
276,271
kWh
- $497 - - $200 $(-200.0)
-
Tgal
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $34,295 $82,500 $32,354
924,418
kWh
- $1,941 - - - -
06 3.5217: Reuse / recycle/ sell paper products $1,350 $6,700 - - - $1,350
-
lb
- - -
07 4.513: Re-arrange equipment layout to reduce labor costs $168,000 - - - - - $168,000 - -
TOTAL RECOMMENDED $218,796 $105,995 $45,137
1,348,430
kWh
$1,149
-
kW-mo/yr
$3,160 $1,350
-
lb
$168,000 $200 $(-200.0)
-
Tgal
TOTAL IMPLEMENTED $6,963 $13,545 $3,786
127,287
kWh
$1,149
-
kW-mo/yr
$678 $1,350
-
lb
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs