ITAC Assessment: GT0682
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ITAC Assessment: GT0682
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Assessment Year 2000
Principal Product Yarn
NAICS
n/a
SIC 2273: Carpets and Rugs
Sales Range $10
M
to 50
M
# of Employees 170
Plant Area 160,000
ft2
Annual Production 9,736,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $129,285 5,582,356
kWh
Electricity Demand $52,860 15,648
kW-mo/yr
Electricity Fees $10,930 -
Natural Gas $104,755 22,427
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $144,411 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,697

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Water Consumption Savings
01 3.6193: Install equipment (eg compactor) to reduce disposal costs $48,133 $1,000 - - - - - - $48,133 - -
02 4.125: $36,150 $145,000 - - - - - $25,000 - $11,150 -
03 3.4111: Use closed cycle process to minimize waste water production $16,620 $10,500 - $708
-
kW-mo/yr
- $11,524
-
Tgal
- - - $(-1,300.0) $5,688
-
Tgal
04 2.2437: Recover waste heat from equipment $12,474 $45,900 - - $10,134
-
MMBtu
$1,190
-
Tgal
$551
-
gal
- - - $599
-
Tgal
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,829 $300 $6,829
273,154
kWh
- - - - - - - -
06 2.7122: Disconnect ballasts $651 $1,612 $484
19,343
kWh
$167
-
kW-mo/yr
- - - - - - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $3,239 - $2,708
108,441
kWh
$531
-
kW-mo/yr
- - - - - - -
08 2.2414: Use waste heat from hot flue gases to preheat $14,071 $42,000 - - $14,071
-
MMBtu
- - - - - -
09 2.4133: Use most efficient type of electric motors $4,260 $120,000 $3,050
121,923
kWh
$1,210
-
kW-mo/yr
- - - - - - -
10 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $1,128 $2,400 $838
33,411
kWh
$290
-
kW-mo/yr
- - - - - - -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $856 $490 $600
24,033
kWh
$256
-
kW-mo/yr
- - - - - - -
TOTAL RECOMMENDED $144,411 $369,202 $14,509
580,305
kWh
$3,162
-
kW-mo/yr
$24,205
-
MMBtu
$12,714
-
Tgal
$551
-
gal
$25,000 $48,133 $9,850 $6,287
-
Tgal
TOTAL IMPLEMENTED $39,697 $174,602 $6,842
273,740
kWh
$2,872
-
kW-mo/yr
$14,071
-
MMBtu
$11,524
-
Tgal
- - - $(-1,300.0) $5,688
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs