| Assessment Year | 1999 |
|---|---|
| Principal Product | Ceramic Bricks/Cloth/Fiber |
| NAICS |
n/a
|
| SIC | 3297: Nonclay Refractories |
| Sales Range | $100 M to 500M |
| # of Employees | 787 |
| Plant Area |
1,742,000
ft2
|
| Annual Production | 185,000,000
lb
|
| Production Hrs. Annual | 7,920
hrs
|
| Location (State) | Georgia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,092,616 | 84,149,767 |
kWh
|
$0.025 |
| Electricity Demand | $1,416,890 | 117,917 |
kW-mo/yr
|
$12.02 |
| Electricity Fees | $224,011 | - |
|
- |
| Natural Gas | $2,535,356 | 874,261 |
MMBtu
|
$2.90 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $649,662 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $616,955 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4239: Eliminate or reduce compressed air usage | $16,196 | $3,800 |
$3,291
102,872
kWh
|
$12,905
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 02 | 3.1191: Change procedures / equipment / operating conditions | $22,317 | $550 | - | - | - | - | - | - | $22,317 | - | |
| 03 | 4.131: Modify process to reduce material use/cost | $424,479 | $250,000 | - | - |
$191,235
-
lb
|
- | - | $233,244 | - | - | |
| 04 | 4.211: Consider use / purchase of bulk materials where possible | $16,138 | $30,000 | - | - |
$259
-
lb
|
$13,374 | - | $2,505 | - | - | |
| 05 | 2.7245: Use direct air supply to exhaust hoods | $68,343 | $60,000 |
$39,803
1,243,845
kWh
|
$28,540
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 3.4115: Recover and reuse cooling water | $85,620 | $30,000 | - | - | - | - | - | - | - |
$85,620
-
Tgal
|
|
| 07 | 2.8114: Change rate schedules or other changes in utility service | $1,775 | - | - | - | - | - | - | - | - |
$1,775
-
Tgal
|
|
| 08 | 2.8112: Combine utility meters | $14,794 | - | - | - | - | - | $14,794 | - | - | - | |
| TOTAL RECOMMENDED | $649,662 | $374,350 |
$43,094
1,346,717
kWh
|
$41,445
-
kW-mo/yr
|
$191,494
-
lb
|
$13,374 | $14,794 | $235,749 | $22,317 |
$87,395
-
Tgal
|
||
| TOTAL IMPLEMENTED | $616,955 | $344,350 |
$43,094
1,346,717
kWh
|
$41,445
-
kW-mo/yr
|
$191,235
-
lb
|
- | - | $233,244 | $22,317 |
$85,620
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs