| Assessment Year | 1998 |
|---|---|
| Principal Product | Plastic Seals |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $1 M to 5M |
| # of Employees | 36 |
| Plant Area |
41,000
ft2
|
| Annual Production | 1,750,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Alabama |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $51,105 | 1,659,144 |
kWh
|
$0.031 |
| Electricity Demand | $39,273 | 2,871 |
kW-mo/yr
|
$13.68 |
| Electricity Fees | $2,156 | - |
|
- |
| Natural Gas | $3,063 | 418 |
MMBtu
|
$7.33 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $330,688 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $325,678 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6212: Turn off equipment during breaks, reduce operating time | $4,126 | $3,000 |
$2,413
78,253
kWh
|
$1,555
-
kW-mo/yr
|
$158 | - | - | - | |
| 02 | 3.5314: Use in-process recycling whenever possible | $10,351 | $1,450 |
$134
4,396
kWh
|
$217
-
kW-mo/yr
|
- | - | $10,000 | - | |
| 03 | 2.7229: Air condition only space necessary | $1,154 | $2,610 |
$457
14,947
kWh
|
$653
-
kW-mo/yr
|
$44 | - | - | - | |
| 04 | 4.321: Optimize production lot sizes and inventories | $308,000 | $20,000 | - | - | - | - | $140,000 | $168,000 | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $2,033 | $3,000 |
$1,238
40,152
kWh
|
$795
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $580 | $450 |
$580
18,757
kWh
|
- | - | - | - | - | |
| 07 | 2.4133: Use most efficient type of electric motors | $884 | $7,620 |
$540
17,585
kWh
|
$344
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 3.5212: Regrind, reuse, or sell scrap plastic parts | $3,560 | - | - | - | - |
$3,560
-
lb
|
- | - | |
| TOTAL RECOMMENDED | $330,688 | $38,130 |
$5,362
174,090
kWh
|
$3,564
-
kW-mo/yr
|
$202 |
$3,560
-
lb
|
$150,000 | $168,000 | ||
| TOTAL IMPLEMENTED | $325,678 | $27,510 |
$2,409
78,252
kWh
|
$1,665
-
kW-mo/yr
|
$44 |
$3,560
-
lb
|
$150,000 | $168,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs