| Assessment Year | 1998 |
|---|---|
| Principal Product | Auto Floor Mats |
| NAICS |
n/a
|
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 340 |
| Plant Area |
120,000
ft2
|
| Annual Production | 6,250,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Georgia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $149,411 | 4,785,463 |
kWh
|
$0.031 |
| Electricity Demand | $96,000 | 8,000 |
kW-mo/yr
|
$12.00 |
| Electricity Fees | $14,725 | - |
|
- |
| Natural Gas | $264,808 | 63,946 |
MMBtu
|
$4.14 |
| LPG | $15,800 | 1,840 |
MMBtu
|
$8.59 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $201,600 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $112,160 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.8113: Purchase gas directly from a contract gas supplier | $34,200 | - | - | - | - | - | $34,200 | - | - | |
| 02 | 2.1231: Establish burner maintenance schedule for boilers | $27,100 | $900 | - |
$27,100
-
MMBtu
|
- | - | - | - | - | |
| 03 | 2.2135: Repair and eliminate steam leaks | $4,400 | $800 | - |
$4,400
-
MMBtu
|
- | - | - | - | - | |
| 04 | 2.2136: Install / repair insulation on steam lines | $3,580 | $2,990 | - |
$3,580
-
MMBtu
|
- | - | - | - | - | |
| 05 | 2.2113: Repair or replace steam traps | $45,520 | $40,100 | - |
$43,700
-
MMBtu
|
- | - | - | - |
$1,820
-
Tgal
|
|
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $940 | $200 |
$940
33,118
kWh
|
- | - | - | - | - | - | |
| 07 | 2.8227: Adjust / maintain fork lift trucks for most efficient operation | $9,160 | $18,600 | - | - |
$9,160
-
MMBtu
|
- | - | - | - | |
| 08 | 4.211: Consider use / purchase of bulk materials where possible | $52,700 | $127,000 | - | - | - | $9,580 | - | $43,120 | - | |
| 09 | 3.4154: Eliminate leaks in water lines and valves | $24,000 | $8,000 | - | - | - | - | - | - |
$24,000
-
Tgal
|
|
| TOTAL RECOMMENDED | $201,600 | $198,590 |
$940
33,118
kWh
|
$78,780
-
MMBtu
|
$9,160
-
MMBtu
|
$9,580 | $34,200 | $43,120 |
$25,820
-
Tgal
|
||
| TOTAL IMPLEMENTED | $112,160 | $42,000 |
$940
33,118
kWh
|
$75,200
-
MMBtu
|
- | - | $34,200 | - |
$1,820
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs