ITAC Assessment: GT0612
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ITAC Assessment: GT0612
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Assessment Year 1997
Principal Product Carpet Yarn
NAICS
n/a
SIC 2273: Carpets and Rugs
Sales Range $100
M
to 500
M
# of Employees 498
Plant Area 100,000
ft2
Annual Production 110,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $943,541 38,046,015
kWh
Electricity Demand $178,770 59,590
kW-mo/yr
Electricity Fees $38,094 -
Coal $202,976 112,541
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $305,006 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,022

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Ancillary Material Cost Savings Increase in Production Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $19,557 $58,792 $15,278
616,061
kWh
$3,348
-
kW-mo/yr
$931 - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,332 $900 $5,130
206,917
kWh
$900
-
kW-mo/yr
$302 - - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $11,254 $11,670 $9,138
368,406
kWh
$1,580
-
kW-mo/yr
$536 - - -
04 4.611: Begin a practice of predictive / preventative maintenance $244,164 $4,200 $6,244
251,759
kWh
- - $(-15,500.0) $2,250 $251,170
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $22,009 $56,000 $17,865
720,399
kWh
$3,096
-
kW-mo/yr
$1,048 - - -
06 3.7312: Implement a regular maintenance program to reduce emissions from leaky valves and pipe fittings $1,690 $6,500 - - - - $1,690 -
TOTAL RECOMMENDED $305,006 $138,062 $53,655
2,163,542
kWh
$8,924
-
kW-mo/yr
$2,817 $(-15,500.0) $3,940 $251,170
TOTAL IMPLEMENTED $8,022 $7,400 $5,130
206,917
kWh
$900
-
kW-mo/yr
$302 - $1,690 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Ancillary Material Cost Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs