ITAC Assessment: GT0609
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ITAC Assessment: GT0609
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Assessment Year 1997
Principal Product Surfactants
NAICS
n/a
SIC 2843: Surface Active Agents, Finishing Agents, Sulfonated Oils, and Assistants
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 180,000
ft2
Annual Production 100,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) South Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $218,603 7,400,352
kWh
Electricity Demand $112,990 11,794
kW-mo/yr
Electricity Fees $37,377 -
Natural Gas $396,631 118,820
MMBtu
Fuel Oil #2 $12,884 2,843
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $303,909 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,105

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Increase in Production Savings
01 2.8112: Combine utility meters $78,900 - - - $78,900 - - -
02 2.2414: Use waste heat from hot flue gases to preheat $22,270 $19,740 - - - $22,270
-
MMBtu
- -
03 2.1241: Reduce excessive boiler blowdown $3,060 - - - - $3,060
-
MMBtu
- -
04 4.652: Replace existing equipment with more suitable substitutes $181,260 $181,000 - - - $6,260
-
MMBtu
- $175,000
05 3.4111: Use closed cycle process to minimize waste water production $9,314 $12,000 - - - $7,425
-
MMBtu
$1,889
-
Tgal
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $3,245 $4,110 $2,142
72,392
kWh
$1,103
-
kW-mo/yr
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $5,860 $11,000 $4,216
142,732
kWh
$1,218
-
kW-mo/yr
$426 - - -
TOTAL RECOMMENDED $303,909 $227,850 $6,358
215,124
kWh
$2,321
-
kW-mo/yr
$79,326 $39,015
-
MMBtu
$1,889
-
Tgal
$175,000
TOTAL IMPLEMENTED $9,105 $15,110 $6,358
215,124
kWh
$2,321
-
kW-mo/yr
$426 - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs