ITAC Assessment: GT0606
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ITAC Assessment: GT0606
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Assessment Year 1996
Principal Product Fertilizer
NAICS
n/a
SIC 2873: Nitrogenous Fertilizers
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 150,000
ft2
Annual Production 150,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $232,566 4,560,082
kWh
Electricity Demand $34,174 9,113
kW-mo/yr
Electricity Fees $11,070 -
Natural Gas $226,031 41,022
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $153,059 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,589

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.8114: Change rate schedules or other changes in utility service $10,090 - - $1,204
-
kW-mo/yr
$8,886 - - - -
02 2.8113: Purchase gas directly from a contract gas supplier $88,813 $83,600 - - - - - $(-800.0) $89,613
03 2.2521: Isolate steam lines to avoid heating air conditioned areas $9,060 $1,000 - - - $9,060
-
MMBtu
- - -
04 2.2443: Re-use or recycle hot or cold process exhaust air $32,500 $40,000 - - - $32,500
-
MMBtu
- - -
05 2.1233: Analyze flue gas for proper air/fuel ratio $1,035 $450 - - - $1,035
-
MMBtu
- - -
06 2.2514: Cover open tanks $7,420 $10,000 - - - $7,420
-
MMBtu
- - -
07 2.7132: Install timers on light switches in little used areas $1,067 $350 $887
17,292
kWh
$180
-
kW-mo/yr
- - - - -
08 3.1191: Change procedures / equipment / operating conditions $3,074 $10,500 $2,271
44,549
kWh
$225
-
kW-mo/yr
- - $28
-
gal
- $550
TOTAL RECOMMENDED $153,059 $145,900 $3,158
61,841
kWh
$1,609
-
kW-mo/yr
$8,886 $50,015
-
MMBtu
$28
-
gal
$(-800.0) $90,163
TOTAL IMPLEMENTED $20,589 $21,950 $2,271
44,549
kWh
$225
-
kW-mo/yr
- $17,515
-
MMBtu
$28
-
gal
- $550
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs