| Assessment Year | 1996 |
|---|---|
| Principal Product | finished cloth |
| NAICS |
n/a
|
| SIC | 2322: Men's and Boys' Underwear and Nightwear |
| Sales Range | $5 M to 10M |
| # of Employees | 30 |
| Plant Area |
30,000
ft2
|
| Annual Production | 28,200,000
lb
|
| Production Hrs. Annual | 8,200
hrs
|
| Location (State) | Alabama |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $274,459 | 5,670,575 |
kWh
|
$0.048 |
| Electricity Demand | $44,100 | 12,600 |
kW-mo/yr
|
$3.50 |
| Electricity Fees | $26,066 | - |
|
- |
| Natural Gas | $463,686 | 146,531 |
MMBtu
|
$3.16 |
| Fuel Oil #2 | $4,930 | 1,609 |
MMBtu
|
$3.06 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $93,520 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $7,440 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,220 | $3,800 | - | - | - |
$4,220
-
MMBtu
|
- | - | - | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $18,290 | $15,000 |
$15,143
341,442
kWh
|
$1,764
-
kW-mo/yr
|
$1,383 | - | - | - | - | |
| 03 | 2.2121: Increase amount of condensate returned | $21,690 | $11,410 | - | - | - | - |
$11,990
-
Tgal
|
- |
$9,700
-
Tgal
|
|
| 04 | 2.2514: Cover open tanks | $2,320 | $1,200 | - | - | - |
$2,320
-
MMBtu
|
- | - | - | |
| 05 | 3.4154: Eliminate leaks in water lines and valves | $5,120 | $200 | - | - | - |
$2,130
-
MMBtu
|
$1,645
-
Tgal
|
- |
$1,345
-
Tgal
|
|
| 06 | 2.2113: Repair or replace steam traps | $7,900 | $800 | - | - | - |
$7,900
-
MMBtu
|
- | - | - | |
| 07 | 3.4155: Meter waste water | $17,050 | $1,800 | - | - | - | - | - | $17,050 | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $6,900 | $50,750 |
$6,014
124,267
kWh
|
$546
-
kW-mo/yr
|
$340 | - | - | - | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,520 | $1,020 |
$1,319
27,257
kWh
|
$126
-
kW-mo/yr
|
$75 | - | - | - | - | |
| 10 | 2.3212: Optimize plant power factor | $8,510 | $13,400 | - |
$8,510
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $93,520 | $99,380 |
$22,476
492,966
kWh
|
$10,946
-
kW-mo/yr
|
$1,798 |
$16,570
-
MMBtu
|
$13,635
-
Tgal
|
$17,050 |
$11,045
-
Tgal
|
||
| TOTAL IMPLEMENTED | $7,440 | $1,400 | - | - | - |
$4,450
-
MMBtu
|
$1,645
-
Tgal
|
- |
$1,345
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs